Syntrixia® ModellusFabrica™ AI

Know which equipment needs attention 7-14 days before failure — not after. End-to-end AI model lifecycle management purpose-built for industrial equipment: predictive maintenance, virtual metrology, and semiconductor process control.

Predictive Maintenance

Graph-based failure prediction across equipment dependency chains. Identify which equipment needs attention 7-14 days before failure — not after.

Virtual Metrology

Predict wafer quality from equipment sensors without physical measurement. Reduce metrology sampling by up to 60% while maintaining yield targets.

Process Control

Native SPC & APC integration with real-time recipe optimization. Automated run-to-run control that adapts to equipment drift and environmental changes.

AI That Understands Your Equipment

Production-ready MaaS (Model as Service) trained on equipment and device-specific ontology — not generic cloud AI services forced into a manufacturing context.

ModellusFabrica™ provides cloud native platform to design, implement and deploy MaaS for equipment and IIoT devices

Fault Detection & Classification (FDC)

Multi-class equipment fault detection and classification using temporal pattern recognition. Trained on equipment-specific failure modes — not generic anomaly detection. Distinguishes between 50+ fault types across lithography, etch, deposition, and metrology equipment.

Remaining Useful Life (RUL)

Estimate remaining useful life of critical components — both consumable and durable parts such as epoxies, implanter plasma, wafer load port bearings, laser gases. Schedule maintenance during planned maintenance windows, eliminating unplanned outages.

Anomaly Detection

Multivariate anomaly detection across correlated near real time sensor data streams. Detects subtle equipment degradation that single-variable thresholds miss — including wafer alignment drift, recipe drift, reticle contamination, and multi-chamber correlation anomalies.

Recipe Optimization

Graph-based recipe path optimization using equipment performance clustering. Find the optimal process parameters to maximize yield while maintaining equipment health — automatically adapting to chamber-to-chamber variation.

End-to-End Comprehensive ML Model Development Lifecycle

From experiment ML model tracking to production serving with MaaS (Model as Service) — fully integrated with the Syntrixia® data lakehouse and agentic AI platform.

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Experiment

Track ml model experiments, hyperparameters, metrics, and artifacts. Compare model versions with full reproducibility.

Train

Distributed ml model training on GPU clusters. Automated feature engineering using data from the lakehouse using data pipelines.

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Deploy

One-click ml model deployment to production inference endpoints. Auto-scaling based on equipment count and sensor data volume.

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Monitor

Real-time model performance monitoring. Automatic drift detection and retraining triggers when equipment behavior changes.

15 Built-in AI Agent Specialists

Purpose-built AI agents that collaborate autonomously via agent-to-agent protocol — each agent is an expert in a specific equipment telemetry domain, orchestrated by a central coordinator agent.

Data Ingestion & Translation

Stream Processor — Real-time telemetry ingestion and CEP at 5,000+ pts/sec
Data Translator — Cross-protocol conversion (OPC UA, MQTT, SECS/GEM)
Data Storer — Intelligent storage orchestration across the telemetry lakehouse

Analysis & Detection

Anomaly Detector — SPC, APC, ML model based pattern detection and analysis
Data Processor — Historical trends and time-series forecasting
Alert Processor — Severity classification and early warning notification

Intelligence & Action

RAG Agent — 6-phase adaptive retrieval with semantic cache
Research Agent — Web search and domain knowledge ingestion for model training
Command Executor — Sandboxed code execution for ad-hoc analysis & execution

+ Coordinator Agent (orchestration) • ML Model Trainer • ML Model Evaluator • Equipment Ontology Agent • Notification Agent • Report Generator Agent

153+ MCP tools across backend microservices — all discoverable via Model Context Protocol (MCP)

153+ Prebuilt MCP Tools for AI Agents Across 16 Microservices

Telemetry AI agent has instant access to the full platform capability stack — from database queries to model registries to equipment ontology — all discoverable and invocable through A2A and MCP protocols, supporting custom Multi-Agent workflow design.

Capability Category Services MCP Tools What Agents Can Do
Structured Data Access 2 34 Query telemetry databases, execute SQL, manage schemas, cache query results
Data Search & Retrieval 2 28 Full-text search across documents, vector similarity search, hybrid data retrieval
Telemetry Data Lakehouse 3 30 Manage data catalogs, object storage, table versioning, federated SQL queries
Graph Analytics 1 14 Equipment dependency graphs, fault propagation analysis, recipe optimization
ML Model Lifecycle 1 7 Track model experiments, register models, compare runs, deploy to production
Data Schema & Governance 1 3 Manage data and equipment event schemas, version compatibility, data format validation
Equipment & Device Ontology 1 18 Query equipment & device hierarchies, sensor relationships, fault classification rules
Data Virtualization 1 12 Cross-source queries spanning lakehouse, databases, and external systems using fedrated SQL
Development & Compute Clusters 2 7 Dynamic cluster provisioning, interactive notebooks, distributed compute, ad-hoc analysis
AI Agent RAG & Knowledge Management 1 4 Search equipment vendor documentation, crawl technical resources, extract knowledge
Total 16 153+

All MCP tools are registered with MCP registry and custom MCP tool development is supported - automatically discoverable by AI agents with no manual configuration required. Agents select the right tool for each task based on context, equipment type, and data availability.

Industry Applications

Semiconductor Manufacturing

ASML EUV lithography process control, Applied Materials CVD/PVD chamber optimization, Lam Research etch endpoint prediction, wafer-level defect classification correlated with equipment telemetry. 32 built-in CEP (Complex Event Processing) patterns detect equipment degradation before it impacts yield.

Hyperscale Data Center Operations

Server component RUL estimation (CPU, memory, storage, PSU), rack-level thermal anomaly correlation, firmware regression detection across fleet, and predictive power optimization — reducing unplanned downtime by up to 40%.

Why Syntrixia® ModellusFabrica™

Equipment-Native Ontology

Models trained on equipment-specific ontology — not generic time-series algorithms. The knowledge graph informs every prediction with equipment context, fault history, and maintenance records.

AI Agent-Orchestrated

Once data pipelines are set up, AI agents autonomously trigger model training, evaluate results, and promote to production — without human-in-the-loop for routine operations. ML Engineers focus on ml model development, not MLOps pipeline babysitting.

Telemetry-Aware Lakehouse for Data Mesh

Models read directly from the DataFabrica™ Lakehouse medallion zones. Bronze for raw training data, silver for features, golden for production inference. No data pipelines to maintain between ML model and data platforms.

Ready to Predict Equipment Failures Before They Happen?

See how Syntrixia® ModellusFabrica™ AI delivers equipment-native predictive intelligence — from semiconductor fabs to hyperscale data centers.